Tooling & Molding
Develop plastic housings and functional components through design review, mold engineering, CNC/EDM processing, trials, tuning and controlled mass injection production.
How to Custom Your Mold
Here’s a step-by-step guide to help you through the customization process:
STEP 1
3D Drawing
STEP 2
Mold Design & CNC Machining
STEP 3
Trial & Sampling
STEP 4
Mass Production
Custom Tooling Solutions for OEM & ODM
Operating a fully integrated tooling and injection molding facility, AOLQ engineers custom structural solutions for comprehensive commercial hygiene systems. The dedicated mold processing center is equipped to handle the entire lifecycle—from raw steel CNC machining and precision EDM to final polishing and rigorous trial testing. By strictly keeping all mold development and mass production in-house without third-party outsourcing, the facility dramatically shortens sample lead times and optimizes production costs. This autonomous workflow ensures flawless execution of complex OEM and ODM technical drawings, delivering highly customized plastic housings tailored exactly to your project requirements.
Production Machines
Our professional equipment guarantees precise processing dimensions, smooth surface finishes, and stable mass production.
Lathe & Milling Machine
Raw steel blocks are cut and shaped into precise inner cavities here. This creates the exact basic contours of the plastic housings to match your custom design drawings perfectly.
Hydraulic
Presse
Flattening processed mold parts and testing clamping pressure, this essential step effectively prevents plastic overflow and leakage during high-volume injection molding.
Polishing Machine
Every inner mold surface is polished to a mirror finish. This ensures the final ABS plastic housings come out smooth, glossy, and completely free of scratches.
Punching Machine
Precise micro-holes and snap-fit joints are stamped directly into the molds here. This ensures perfect alignment for sensor button openings and secure mounting brackets on the final commercial units.
Injection Molding Machine
Melting premium ABS pellets under high pressure, this core setup transforms finalized molds into durable plastic housings. It guarantees fast, uniform mass production for large-scale commercial orders.
Sheet Metal Machines
Precise bending, rolling, and edge-pressing are executed by specialized metalwork units. These processes fabricate custom stainless steel inserts that seamlessly integrate into complex plastic molds, maximizing the overall structural strength.
Molding Capabilities
The individual machines operate together as a complete closed-loop production system. Every step, from initial mold trials to final quality inspection, is strictly standardized. This creates a mature, one-stop injection molding workflow for custom commercial orders.
Step 1
Mold Trials & Tuning
Once custom mold fabrication is complete, rigorous trial runs are executed before any mass manufacturing begins. Dedicated technicians fine-tune critical parameters—including injection temperature, clamping pressure, and feeding speed—to eliminate potential shrinkage, burrs, or structural deformation. During this phase, every physical dimension, assembly gap, and sensor opening is meticulously verified against original engineering drawings to secure final approval for mass production.
Step 2
Mass Injection Molding
Upon trial approval, finalized molds transition directly into the automated injection fleet. Advanced real-time equipment monitoring ensures stable plastic melting and high-pressure injection, guaranteeing uniform wall thickness and consistent surface textures across every batch. This scalable manufacturing setup efficiently accommodates varying order volumes—from initial pilot runs to high-capacity commercial bulk orders—while strictly controlling overall defect rates.
Step 3
Surface Post-Processing
Freshly demolded plastic components immediately undergo comprehensive offline post-processing. Essential refinements, such as precision burr trimming and edge smoothing, are seamlessly executed in-house. To meet diverse commercial branding requirements, the facility also integrates customizable secondary surface treatments—including silk-screen printing, matte spraying, and UV coating—delivering highly finished, market-ready aesthetics.
Step 4
Final Quality Inspection
Prior to warehouse storage, all surface-treated housings enter a rigorous offline quality control phase. Specialized inspection teams conduct 100% visual screening for cosmetic flaws, alongside precise dimensional sampling to verify structural integrity. Only fully qualified parts that meet strict commercial-grade standards are systematically classified and palletized, ready for efficient global dispatch.
Custom Project Showcase
Backed by integrated in-house tooling and standardized molding workflows, customized sanitary solutions from AOLQ are widely applied across luxury resorts, medical institutions, commercial office towers, and public transit spaces.The project blog gallery below features detailed case articles covering our full OEM & ODM development process, serving as verifiable proof of our reliable end-to-end mold manufacturing and mass production capacity.
Get Your Product Customized!
Contact Us for a Quote. Find the Perfect Solution for Your Project with Us.